Product Description
100% OIL FREE ZERO LEAKAGE HYDROGEN DIAPHRAGM COMPRESSOR
Product Description
The hydrogen diaphragm compressor booster is a special structure of the volume-type compressor with high compression ratio, good leak tightness, compressed gas without lubricating oil and other CHINAMFG impurities contaminated features.
WOBO diaphragm compressors consist of 4 types that are Z type, V type, L type and D type. The exhaust pressure ranges from 1.3 to 49Mpa. The products are widely used in the industries of national defense, scientificresearch, petrochemical, nuclear power, parmaceutical, food-stuff and gas separation.
Oi-free100%purity Hydrogen Diaphragm Compressor Structure
Product Parameters
| Compressor Model | CMP-22(1.5-2.2)H2 | CMP-45(1.5-2.2)H2 | CMP-22(1.8-2.2)H2 |
| Dimensions (mm) | 6500x2800x2500 | 4500x2800x2500 | 4500x2800x2500 |
| Application Range | Hydrogen Refueling Main Station | Hydrogen Production and Refueling Integrated Station | Hydrogen Refueling Main Station |
| Compressed Medium | High-Purity Hydrogen Gas | High-Purity Hydrogen Gas | High-Purity Hydrogen Gas |
| Explosion Protection Level | Ex de mb px II CT4 | Ex de mb px II CT4 | Ex de mb px II CT4 |
| Number of Compression Stages | Two-stage or Three-stage | Three-stage | Two-stage |
| Number of Compression Systems | Dual System | Dual System | Single System |
| Inlet Pressure (Mpa) | 1.5~2.2 | 1.5~2.2 | 1.8~2.2 |
| Inlet Temperature (ºC) | <45 | <45 | <45 |
| Maximum Discharge Pressure (MPa) | 22MPa | 45 | 22 |
| Discharge Temperature (after cooling) (ºC) | ≤35 | ≤35 | ≤35 |
| Design Flow Rate (Nm3/h) | ≥1000 (Inlet 2MPa, Outlet 20MPa) | ≥500 (Inlet 1.6MPa, Outlet 45MPa) | ≥1000 (Inlet 2.0MPa, Outlet 20MPa) |
| Main Motor Power (KW) | 75×2 | 110 | 132 |
| Total Power (KW) | 160 | 120 | 142 |
| Installation Method | Skid-mounted | Skid-mounted | Skid-mounted |
| For more information, please contact us. | |||
Technical Principle
Diaphragm compressor. A diaphragm compressor is a variant of the classic reciprocating compressor with backup and piston rings and rod seal. The compression of gas occurs by means of a flexible membrane, instead of an intake element. The back and forth moving membrane is driven by a rod and a crankshaft mechanism.
Structure and Working Cycle of Diaphragm Compressor
Equipment Advantages
WD Type Diaphragm Compressor
1. High Compression Efficiency.
2. Compression of High-Purity Gases.
3. Lower Maintenance Rate.
4. Well-Performing Oil Pump System.
5. Diaphragm and Oil Pressure Alarms.
6. Enhanced Exterior Aesthetics.
7. Favorable Cooling Conditions for the Compressor.
8. Compact and Reasonably Designed Overall Structure.
WL Type Diaphragm Compressor
1. The overall equipment design is well-thought-out, ensuring smooth and reliable operation, minimal vibration, low noise, and facilitating practical operational maintenance.
2. The cylinder head components utilize a structure without mating oil plates, reducing the complexity of machining processes.
3. The adoption of a new thin-film chamber significantly enhances the diaphragm’s lifespan.
4. Various pipeline designs of the machinery are effective, well-arranged, and visually appealing.
WV Type Diaphragm Compressor
1. The overall design of the machine is well-conceived, ensuring stable and reliable operation, minimal vibration, low noise, and ease of use and maintenance.
2. The cylinder body components adopt a structure without mating oil pans, reducing assembly complexities and minimizing sealing surfaces.
3. Alarm systems are in place to indicate compression medium leaks, enhancing the overall reliability of the machine.
4. An integrated oil pump station addresses the issue of oil leakage that was present in externally-mounted compressors.
5. High level of automation ensures the equipment’s safe operation.
6. The entire equipment is consolidated CHINAMFG a single skid base, facilitating transportation, installation, and management of the equipment.
WZ Type Diaphragm Compressor
1. Compression of High-Purity Gases.
2. Lower Maintenance Rate.
3. Well-Performing Oil Pump System.
4. Diaphragm and Oil Pressure Alarms.
5. Favorable Cooling Conditions for the Compressor.
6. Compact and Reasonably Designed Overall Structure.
Applications
Project Case
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| After-sales Service: | Online Support, Video Technical Support |
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| Warranty: | 1 Year |
| Principle: | Displacement Compressor |
| Application: | High Back Pressure Type |
| Performance: | Low Noise |
| Mute: | Mute |
| Samples: |
US$ 6500/Unit
1 Unit(Min.Order) | |
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| Customization: |
Available
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What is the impact of humidity on compressed air quality?
Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:
1. Corrosion:
High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.
2. Contaminant Carryover:
Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.
3. Decreased Efficiency of Pneumatic Systems:
Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.
4. Product Contamination:
In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.
5. Increased Maintenance Requirements:
Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.
6. Adverse Effects on Instrumentation:
Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.
To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.
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How are air compressors utilized in pneumatic tools?
Air compressors play a crucial role in powering and operating pneumatic tools. Here’s a detailed explanation of how air compressors are utilized in pneumatic tools:
Power Source:
Pneumatic tools rely on compressed air as their power source. The air compressor generates and stores compressed air, which is then delivered to the pneumatic tool through a hose or piping system. The compressed air provides the force necessary for the tool to perform various tasks.
Air Pressure Regulation:
Air compressors are equipped with pressure regulation systems to control the output pressure of the compressed air. Different pneumatic tools require different air pressure levels to operate optimally. The air compressor’s pressure regulator allows users to adjust the output pressure according to the specific requirements of the pneumatic tool being used.
Air Volume and Flow:
Air compressors provide a continuous supply of compressed air, ensuring a consistent air volume and flow rate for pneumatic tools. The air volume is typically measured in cubic feet per minute (CFM) and determines the tool’s performance capabilities. Higher CFM ratings indicate that the pneumatic tool can deliver more power and operate at a faster rate.
Tool Actuation:
Pneumatic tools utilize compressed air to actuate their mechanical components. For example, an air-powered impact wrench uses compressed air to drive the tool’s internal hammer mechanism, generating high torque for fastening or loosening bolts and nuts. Similarly, air-powered drills, sanders, nail guns, and spray guns rely on compressed air to power their respective operations.
Versatility:
One of the significant advantages of pneumatic tools is their versatility, and air compressors enable this flexibility. A single air compressor can power a wide range of pneumatic tools, eliminating the need for separate power sources for each tool. This makes pneumatic tools a popular choice in various industries, such as automotive, construction, manufacturing, and woodworking.
Portability:
Air compressors come in different sizes and configurations, offering varying degrees of portability. Smaller portable air compressors are commonly used in applications where mobility is essential, such as construction sites or remote locations. The portability of air compressors allows pneumatic tools to be used in various work environments without the constraints of being tethered to a fixed power source.
Overall, air compressors are integral to the functionality and operation of pneumatic tools. They provide the necessary power, air pressure regulation, and continuous airflow required for pneumatic tools to perform a wide range of tasks efficiently and effectively.
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What is the purpose of an air compressor?
An air compressor serves the purpose of converting power, typically from an electric motor or an engine, into potential energy stored in compressed air. It achieves this by compressing and pressurizing air, which can then be used for various applications. Here’s a detailed explanation of the purpose of an air compressor:
1. Powering Pneumatic Tools: One of the primary uses of an air compressor is to power pneumatic tools. Compressed air can be used to operate a wide range of tools, such as impact wrenches, nail guns, paint sprayers, sanders, and drills. The compressed air provides the necessary force and energy to drive these tools, making them efficient and versatile.
2. Supplying Clean and Dry Air: Air compressors are often used to supply clean and dry compressed air for various industrial processes. Many manufacturing and production operations require a reliable source of compressed air that is free from moisture, oil, and other contaminants. Air compressors equipped with appropriate filters and dryers can deliver high-quality compressed air for applications such as instrumentation, control systems, and pneumatic machinery.
3. Inflating Tires and Sports Equipment: Air compressors are commonly used for inflating tires, whether it’s for vehicles, bicycles, or sports equipment. They provide a convenient and efficient method for quickly filling tires with the required pressure. Air compressors are also used for inflating sports balls, inflatable toys, and other similar items.
4. Operating HVAC Systems: Air compressors play a crucial role in the operation of heating, ventilation, and air conditioning (HVAC) systems. They provide compressed air for controlling and actuating dampers, valves, and actuators in HVAC systems, enabling precise regulation of air flow and temperature.
5. Assisting in Industrial Processes: Compressed air is utilized in various industrial processes. It can be used for air blow-off applications, cleaning and drying parts, powering air-operated machinery, and controlling pneumatic systems. Air compressors provide a reliable and efficient source of compressed air that can be tailored to meet the specific requirements of different industrial applications.
6. Supporting Scuba Diving and Breathing Systems: In scuba diving and other breathing systems, air compressors are responsible for filling diving tanks and supplying breathable air to divers. These compressors are designed to meet strict safety standards and deliver compressed air that is free from contaminants.
Overall, the purpose of an air compressor is to provide a versatile source of compressed air for powering tools, supplying clean air for various applications, inflating tires and sports equipment, supporting industrial processes, and facilitating breathing systems in specific contexts.
editor by CX 2024-01-10